How We Build Better than New GSE®
The RCL Process
Quality Built Into Every Step
We strip old units to their bare frame and rebuild them through our meticulous remanufacturing process. This allows our customers to place a true "zero-time" unit into service, achieving unmatched reliability for up to 50% less than the cost of new equipment.
Step-By-Step
The "Zero-Time" Remanufacturing Process
1
Disassembly
The unit is received, with any defects noted and options to be added. The unit is then taken apart, with parts organized to the unit.
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2
Blast
All surfaces are media blasted to bare steel, ready for fabrication.
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3
Fabrication
Our fabrication team examines and repairs any damaged weldments and structural components. Any components damaged beyond repair are replaced with new.
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4
Paint
The frame and structural members go through the painting process to ensure all mating surfaces are painted before being assembled.
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5
Electrical
Each unit is upgraded with a completely new electrical system, built around a modern CAN bus network that allows for easier diagnostics and better reliability.
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6
Power Plant
The customer's choice of either a Lithium-ion or diesel power plant is installed in the unit's motor compartment.
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7
Hydraulics
New, re-engineered hydraulic manifolds are installed for improved efficiency and simplified troubleshooting. Parker Tough Cover hoses are our standard to ensure maximum durability.
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8
Assembly
Our assembly process utilizes a specialized "pod" system for precision and quality. Expertly-trained technicians build components in dedicated areas before final integration onto the unit.
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9
Quality Control
Units go through our extensive quality control process and are operated for a minimum of 12 hours simulating operating conditions. Completed units are prepared for shipping.
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10
Commissioning
The unit is delivered to our customer, with an RCL technician meeting the unit onsite to re-assemble and test all functions.
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